New Development - TransmissionCustomer RequirementsThe transmission is playing a key role to satisfy the demand for higher vehicle efficiency, performance and better operators comfort. Challenging design targets of low losses, high reliability, low noise, comfortable operation and smooth gear shifting, require intelligent creative concepts.
In a modern design, electronics are used for control and service purposes and increasingly gearboxes are integrated in the vehicle management system. At the same time the mechanical part is refined to provide increased efficiency.
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AVL Strengths- Experts with 30 years experience in transmission development for co-operation in the engineering process.
- Long term experience in engine and tractor and transmission engineering.
- Fast and flexible response to clients' project needs
- Synergies to AVL´s engineering know-how in the area of commercial vehicles and passenger cars
- AVL-developed simulation tools, which are continuously improved by AVL users
- Integration in the customers development process
- Close proximity to the customer through local Tech-Centers
- AVL data bases
- Standard software for gears and bearings
Customer Benefits- Individual customer solutions
- Improved component engineering
- Integration of external long term experience into the in house experience
- Comprehensive driveline system engineering from one partner
- Flexible capacity extension of resources
- Close co-operation with client and selected suppliers during the project
- Comprehensive simulation support for all powertrain questions
- Cut of costs by reducing development loops
- Early knowledge of benefits and risks of the product
- Realistic prediction of lifetime and risks by precise modelling
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AVL Approach- Trans axle concepts in view of application, load, high efficiency and cost
- Transmission concepts, using state of the art technology for torque transfer
- Development process with layout, detail design, detail analysis, production engineering, prototyping and test until SOP.
- Modular model design for high parts commonality
- Digital mock up for early space investigation and weight estimation.
- Shifting concepts for power and speed change for optimised efficiency
- Simulation of trans axle concepts for performance and efficiency prediction
- Simulation to predict of noise of the drive train.
- Full life cycle cost simulation, considering all steps of product creation, product operation, until finalisation of application in the market.
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Services- Transmission Concept
- Digital Mock Up
- Concepts
- Simulation of trans axle
- Layout, Detail Design
- Prototyping
- Development
- Optimization of Existing Transmissions
- Reliability Improvement
Tools, Methods & Technologies- Design Software
- FEM Analysis
- ADAMS Rigid Body Simulation
- AVL Drive
- AVL TYCON
- all leading CAD Systems
Facilities & Resources |