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AVL VisioTomoThermodynamic process simulation defines a competitive target for combustion efficiency - why can't we just exploit it?
Any virtual optimization procedure defines the possible achievements of an engine combustion concept and it quite often also defines the design details necessary to meet the desired features. But it is one thing to model and optimize borderline behavior and another to trim all final details so that intrinsic fluctuations and imperfections do not compromise possible targets and still yield a robust combustion system. The key to meeting the optimum thermodynamic features in an SI engine is to provide appropriate flame propagation. Combustion system design gives precise targets for flame propagation and it also identifies the influence of system components and actuators on combustion behavior. Combustion system development can now - as an extension of combustion pressure analysis - have direct insight into the effect of system variables on flame propagation: Flame tomography provides the direct insight into the combustion chamber for the inspection of flame kernel growth, flame front propagation towards the cylinder liner walls and the burnout of endgas near the liner. Even unregular combustion events such as knock centers or hot spot ignition are precisely monitored.
Benefits at a glance- Multichannel sensor arrangement for flame tomography in the plane of the cylinder head gasket.
- Simple machining of engine block and head to accept multichannel sensor layer
- Variants analysis by straightforward change of components
- Flame propagation analysis for: Engine idle stability; Part load de-throttling; Full load power density; Self ignition events
- Flame radiation intensity analysis for: Diffusion combustion events; Cycle to cycle stability
- Robust sensor design tested under high boost TC conditions and under racing car speeds
- Transportable
- Investment security
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- Optical access to the combustion chamber with no combustion interference
- Cycle resolved measurements of flame front propagation and knock center analysis
- No limitations in engine speed and load (also in turbo charged engines)
- Comprehensive flame diagnostics with no combustion interference
- No engine speed and load limits
- Reduction of engine development time due to systematic components development
- Open system architecture allows expansion for future applications
- Modular concept
- Many options and extensions available
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- Sensor body: Steel sheet layer, 2.5 mm thick
- Optical Material: Sapphire lenses and Fused Silica fibers
- Signal converter: Photo Diode
- Spectral range: 250 - 1100 nm
- Signal channels: 160
- Signal resolution: 16 bit
- Sample rate: 1 - 1.000.000 Hz
- Memory per channel: 512 k Sample
- Engine synchronization: Crank angle based
- VisioTomo head gasket sensor: Individual design per engine
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