Electrolyzer Testing Solutions

from Concept to complete System

EL Logo

Hydrogen production is in the center of the energy roadmaps in many regions of the world. The hard to abate industry sectors are depending on the availability of green hydrogen and therefore electrolyzer technologies are playing a vital role at AVL.

With a clear commitment to hydrogen technologies we have expanded our expertise and solution portfolio into that area. AVL follows an holistic approach providing testing solutions from cell to system. 

Electrolysis technology is now at a high level of maturity for alkaline or PEM (polymer electrolyte membrane) and is thus ready for industrialzation. But also new technologies like AEM (Anion Exchange Membrane) or SOEC (Solid Oxide Electrolyzer Cell) are in the making.

To satisfy the green hydrogen demand, the industry requires validated and robust solutions for which state of the art development methodologies and holistic testing tools are in high demand.

AVL is the innovation partner supporting every step in the industrialization from the first concept to in-field services with methodologies, know-how and tools.

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Cell & Stack Testing Solutions Greenlight is the world's leading supplier of test stations for research on PEM and alkaline electrolyzer cell and stacks. The AVL partner company has been manufacturing test equipment for electrolyzers since 1996 and can provide references from major companies and research institutes worldwide.

Learn more here:

https://www.greenlightinnovation.com/products/electrolyser

electrolyser

System Testing Solutions The system integration and in-field operation of electrolysis systems are major challenges for the industry. AVL's electrolysis system testing solution is a  tailored development platform to satisfy the testing needs of complete electrolysis systems in the megawatt range.

Learn more here:

https://www.avl.com/en/electrolyzer-system-test-solution-product-page

EL Test System
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AVL has a unique advantage due to our global engineering centers and diverse customer base. This provides us with a comprehensive understanding of future market developments. Combined with the fact that we build and operate our own tech centers makes us perfectly suited to offer this expertise to our customers through consulting projects.

Daniel Ritzberger

“Our testing solutions are designed to accelerate the transition of hydrogen production technologies from lower technology readiness levels to fully industrialized solutions.”

- Dr. Daniel Ritzberger, System Line Manager AVL List GmbH

HyTron
AVL HyTron

A gas conditioning and consumption solution for hydrogen and other gaseous fuels. Learn more about this dedicated product to safely supply and condition gases for the testbed usage.

AVL X-ion EIS
Electrochemical Impedance Spectroscopy with AVL X-ion and AVL Smart EIS

The Electrochemical Impedance Spectroscopy (EIS) is an innovative stimulus response testing technology for checking the frequency-dependent internal resistance of electrochemical cells such as batteries or fuel cells.

Energy Landscape
Industrial Energy Engineering

Experts all agree: The energy system of the future is carbon neutral. However, there is less of a consensus when it comes to how to provide energy affordably, easily, and reliably. At AVL we deliver answers and solutions.

Puma
AVL PUMA 2™ Fuel Cell

AVL PUMA 2™ Fuel Cell is our intuitive automation system for highly dynamic fuel cell system testing. It is the global industry standard for testbed automation.

AVL Power-to-Liquid Plant
Electrolysis Systems

AVL is actively shaping decarbonization through manufacturing processes for hydrogen that is produced as sustainably as possible.

Fuel Cell Simulation
Fuel Cell and Electrolyzer Simulation

Fuel cells and electrolyzers are excellent solutions for efficiently achieving a CO2-neutral future. Especially since their application is multifaceted. It ranges from vehicles of all sizes to energy generation and storage to the starting point for synthetic fuels (e-fuels). Develop and optimize targeted fuel cell systems by using our simulation.

FuelCell Test Systems
Hydrogen Testing Solutions

In the search for green and sustainable mobility, AVL has addressed the challenges of developing and validating automotive fuel cell systems – from a single cell up to complete systems for various applications. 

AVL's automation, simulation and data analysis solutions augment electrolysis testing needs and allow for the seamless integration and analysis of model based development methodologies and data analysis into the development and testing workflow

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Finding errors at an early stage, observing degradation effects, and evaluating the state of health are crucial tasks for a wide range of applications in all stages of development – from R&D to end-of-line tests.

Specific development needs require purpose built equipment and AVL is here to provide the solution right for the job. From integrated testing platforms down to individual sensors and measurement products. 

Power analysis, electrochemical impedance spectroscopy, gas analytics, fluid conditioning and measurement equipment, high speed data aquisition tools are just some examples of the broad portfolio of AVL.

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Highlights

Image Fuel Cell Truck
How to Solve the Ten Most Significant Fuel Cell and Electrolyzer Testing Challenges
On-demand

Successful fuel cell and electrolyzer developments are built upon the three pillars of engineering, simulation, and testing, all of which are equally important.

Electrolyzer Web Image
Accelerating Solid Oxide Electrolyzer Cell (SOEC) Advancements
On-demand

Aiming at a drastic CO₂ reduction in industry and mobility, the world is currently facing the challenge of producing green hydrogen at affordable prices and in sufficient quantities. 

PEM Electrolyzer
Virtual Optimization of PEM Electrolysers With AVL FIRE™ M
On-demand

Hydrogen effectively stores surplus energy from renewable sources. PEM electrolyzers dominate here thanks to their efficiency and performance. Our 3D multiphysics simulation provides detailed insights for the optimization of electrolyzers and material selection and you can discover more in our webinar.

Ready4Wasserstoff
AVL Joins HZwo Innovation Cluster to Drive New Mobility Technologies
Close alliance between academic research and industry for an accelerated energy transition in Saxony, Germany
Fuel Cell Simulation
Simulation and Modeling of Solid Oxide Fuel Cells (SOFC) and Electrolyzers (SOEL)

With the demand for non-fossil energy, solid oxide fuel cell systems and electrolyzers have taken their place in stationary power generation. Their advantage is obvious: They are local, well-scalable and highly efficient systems. 

H2 Safety Services
Safety in Testbeds for FC Systems and H2ICE
On-demand

New Technologies demand not just new testing methods and testing devices but also customized safety measures.