Pressure sensors for combustion analysis - Testing Solutions for Passenger Cars

The Challenge
Different applications
- Which pressure sensor needs to be used for which measurement task?
- Which pressure sensor is typical for what kind of engine?
- Is there a need for water cooled cylinder pressure sensors?
Alignment of precise and robust tasks
- How reliable does a sensor need to be?
- Which pressure sensors are suitable for highly accurate measurements?
- Which pressure sensors are suitable for robust monitoring and control tasks?
Usage in the measurement chain
- Do I need additional amplifiers for pressure sensors?
- How could a pressure sensor be implemented into the measurement chain?

The AVL Solution
The AVL pressure sensor portfolio for combustion analysis consists of a large number of pressure sensors for various measurement tasks. The pressure sensors can be used for research, development and monitoring of internal combustion engines in the fields of cylinder pressure measurement, intake and exhaust port pressure measurement and fuel pressure measurement.

The Added Value
- Best in class products for various measurement tasks and different media from one supplier
- Highest quality standards for piezoelectric sensors due to internal research, development and production
- Supreme measurement exactness with the unparalleled piezoelectric crystal gallium-ortho-phosphate and precision manufacturing
- Complete spectrum of accessories for maintenance, mounting and machining material
Cylinder pressure sensors for engine development
These piezoelectric sensors measure the pressure inside the combustion chamber and can be used for research and development measurement tasks. They can be installed into the spark plug bore or glow plug bore with the aid of an adaptor, or into a separate mounting bore in the cylinder head. Beside the wide variety of different sensors in our portfolio, we also offer custom tailored solutions on demand.
Uncooled
M3.5 | Smallest piezoelectric M3.5 sensor for small enginge development | |
M5 |
Piezoelectric sensor with different pressure ranges for different measurement tasks (highly accurate measurement or standard R&D). |
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Piezoelectric sensor with different pressure ranges for different measurement tasks (highly accurate measurement or standard R&D) and a reduced hexagon. |
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Piezoelectric sensor with integrated sealing tube in different length. Pressure range is selected for standard R&D tasks. |
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Piezoelectric sensor with a reduced hexagon for standard R&D tasks in engines with maximum vibration. |
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Piezoelectric sensor for robust measurement demands with reduced length and hexagon. |
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M7 |
Piezoelectric sensor for high accurate measurement tasks. |
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6.2mm |
Piezoelectric plug type sensor with different pressure ranges for different measurement tasks (high accurate measurement or standard R&D). |
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M8 |
Piezoelectric sensor for high accurate measurement tasks. |
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Piezoelectric sensor with integrated sealing tube. Pressure range is selected for high accurate measurement tasks. |
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Piezoelectric sensor for accurate and robust measurements. | GU24DK |
Glow plug
4.3mm | Uncooled piezoelectric probe type sensor for the usage in glow plug adapters with diameter > 5 mm | GH14P |
4.4mm | Uncooled piezoelectric probe type sensor probe for the usage in glow plug adapters from other supplier. | GA16P |
4.3 - 5mm | Uncooled piezoelectric glow plug sensor for glow plug bores between 4.3 and 5 mm. | GH13G |
Spark plug
M10 |
Uncooled piezoelectric spark plug sensor with different thread length, sealing types, heat ranges and spark protrusion. Customer specific adaptions can be designed on request. |
ZI22 |
M12 | ZI33 | |
M14 | ZI45 |
Cooled
M8 | Piezoelectric sensor for highly accurate measurement tasks. | GC24D |
Piezoelectric sensor for accurate and robust measurements. | GC24DK | |
9.9mm | Piezoelectric plug type sensor for high accurate measurement tasks. | QC34C |
M10 | Piezoelectric sensor for highly accurate measurement tasks. | QC34D |
M14 | Piezoelectric sensor for highly accurate measurement tasks. | QC43D |
Low pressure sensors for engine development
These sensors measure the absolute pressure in intake and exhaust pipes. All sensors are already equipped with a temperature compensated amplifier which makes it a plug-and-play solution.
M5 | uncooled | Piezoresistive sensor with different pressure ranges. Sensor is temperature compensated up to 200°C. Sensor can be used also in hotter environments (e.g. exhaust pipe) while using a cooling adapter. | LP12DA |
M8 | watercooled | Piezoresistive sensor for usage in hot environments (e.g. exhaust pipe) with minimum space. | LP22DA-10 |
Cylinder pressure sensors for engine monitoring
These sensors measure the pressure inside the combustion chamber and can be used for long-term and permanent engine monitoring. The excellence is the fusion of robustness and measurement stability. Installation can be done via a separate indicating bore inside the cylinder head or an indicating valve. All sensors are uncooled.
M5 | Piezoelectric sensor for most robust measurement demands (monitoring) with reduced length and hexagon. | GO15DK-GEN2 |
M10 | Piezoelectric sensor with signal output (charge, voltage, current) for monitoring and control measurement tasks in large engines. | GU31D |
M14 | Piezoelectric sensor with signal output (charge, voltage, current) for monitoring and control measurement tasks in large engines. | GU41D |
Catalogue download
The catalogue "pressure sensors for combustion analysis" gives a complete overview of all products mentioned above. The catalogue includes additional information about sensor technology, the usage in different measurement tasks, accessories and maintenance.
Download our catalouge here: