AVL Battery Test Systems / 60 SIMULATION SOLUTIONS TEST SYSTEM SOLUTIONS Electrification Battery Test Systems E-Motor Test Systems Power Electronics Test Systems Component Test Systems MBD on the virtual testbed Engine Test Systems End of Line Test Systems Real Life Test Systems Driveline Test Systems Fuel and Lube Test Systems Emission Test Systems and Certification Vehicle Test Systems Racing Test Systems E-Power Measurement System Battery Test Systems E-Motor Test Systems Power Electronics Test Systems Flow Test Benches Thermal Test Systems MBD on the Virtual Testbed Engine Test Systems End of Line Test Systems Real Life Test Systems Driveline Test Systems Fuel and Lube Test Systems Emission Test Systems and Certification Vehicle Test Systems Racing Test Systems TESTING EQUIPMENT SIMULATION TOOLS TESTING TOOLS CUSTOMER SERVICES Using AVL battery test systems, high-voltage batteries can be tested for use in hybrid and electric vehicles. These tests can be implemented both at cell and module level as well as at the battery pack level. The highest degree of flexibility allows the integration of the battery management system (BMS), external measurement devices, climate chambers, and conditioning units with least effort. Using the AVL battery test systems, all common types of energy storage systems (super capacitors, nickel metal hydride and lithium ion batteries) can be tested and optimized for different fields of application, both passenger and commercial vehicles. From the first prototype creation and pre-production to the final series production, the testbed solutions are suitable for use across the entire vehicle development process. The most important development tasks are as follows: • Durability (calendric service life and cycle stability) • Safety (during operation and in the event of accidents) • Performance capability • Energy storage capability • Cost reduction All customer-specific as well as standardized (e.g., according to ISO 12405, VDA, FreedomCAR, etc.) test procedures can be implemented and executed easily. TESTBED CONFIGURATION The “plug & play” AVL battery test systems are available in test cell design or in container design for flexible and/or location-independent application. Both standard solutions and customized systems are available. The AVL E-STORAGE BT™ (battery tester) from the AVL E-STORAGE product line, actuated by the automation system AVL LYNX™, is the core component of the system. AVL LYNX™ is characterized by an easy to operate interface and perfect integration into many further AVL software tools , e.g. AVL SANTORIN HOST™, a central data management system for managing several test systems in an easy way. CLIMATE CONDITIONING High precision climatic chambers (with the temperature range from -30 to +90 °C) are specifically suitable for simulating environmental conditions and for testing energy storage systems and nearly all battery pack sizes. These simulations are part of test runs, for example high temperature change rates within the framework of shock tests. The climatic chambers are completely integrated in the AVL safety concept which is certified by the Technical Control Board.
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