AVL End of Line Test Systems / 82 SIMULATION SOLUTIONS TEST SYSTEM SOLUTIONS Electrification Battery Test Systems E-Motor Test Systems Power Electronics Test Systems Component Test Systems MBD on the virtual testbed Engine Test Systems End of Line Test Systems Real Life Test Systems Driveline Test Systems Fuel and Lube Test Systems Emission Test Systems and Certification Vehicle Test Systems Racing Test Systems E-Power Measurement System Battery Test Systems E-Motor Test Systems Power Electronics Test Systems Flow Test Benches Thermal Test Systems MBD on the Virtual Testbed Engine Test Systems End of Line Test Systems Real Life Test Systems Driveline Test Systems Fuel and Lube Test Systems Emission Test Systems and Certification Vehicle Test Systems Racing Test Systems TESTING EQUIPMENT SIMULATION TOOLS TESTING TOOLS CUSTOMER SERVICES End of line test systems for internal combustion engines are an integral and indispensable part of engine production. Within the framework of production, end-of-life test systems are used to evaluate, analyze and optimize the quality of internal combustion engines. Measurement, test and process systems are designed according to customers’ requirements and are based on AVL’s tested hardware and software standards. INCREASING SYSTEM COMPLEXITY WITH ENGINES Due to the ever increasing system complexity and diversity of variants for internal combustion engines, the challenges for end-of-line testing increases as well. This is the result of both the increasing number of sensors and the actuation system and numerous new mechatronic systems. Engine components are also increasingly purchased from third parties, meaning the quality can no longer be influenced by the OEMs. Nowadays, a simple hot test with no load is no longer sufficient to ensure the functionality and quality of a state-of-the-art engine. Today, test methodology and technology must be adapted precisely to the drives being tested and the production processes to be used. AVL solutions aim to integrate the production test facility in the production procedure in a holistic manner. AVL end-of-line test solutions are available for light-duty, medium-duty and heavy-duty engines. The range of solutions starts with the verification of the functionality of subsystems in the manufacturing line and covers cold and hot tests and goes through to quality audit testing.
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