Industry Solutions

Aviation Technology Testing

Testing solutions for the aerospace and aviation industry.
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Reducing carbon emissions in aviation remains one of today’s most pressing challenges, and electrification alongside fuel cell technologies offers a promising path forward. From electric aircraft to vertical take-off and landing (eVTOL) vehicles and urban air mobility solutions, the scope of innovation is vast — yet so are the technical and regulatory hurdles. As a company with deep roots in the automotive industry, we bring decades of testing expertise that align with the evolving demands of aerospace development. This foundation positions us to support the validation and advancement of next-generation aviation technologies.

  • OEMs and aircraft manufacturers often operate in rigid development environments and must rigorously test component integration. For them, flexibility and precision in testing are critical.
     
  • TIERs and suppliers are under pressure to innovate rapidly and bring technologies to market quickly. They require fast, efficient, and scalable testing solutions to stay competitive.
     
  • Universities, research and development institutes focus on advancing decarbonization and reducing emissions. To secure funding and achieve their research goals, they need access to cutting-edge, reliable testing equipment.
aircraft in the sky

Our offerings span a wide range of testing solutions, including virtual, component, and propulsion testing for e-motors, high-voltage batteries, fuel cells, and inverter technologies. We also provide system-level testing such as hybrid aviation integration, thermal testing, and our unique AVL Copper Bird platform, focused on aircraft electrical systems. To complement our hardware capabilities, we offer advanced measurement equipment for power analysis, e-motor and battery emulation, dynamometers, and high-performance drive solutions.

Battery Cell Testing Lab

We offer a comprehensive portfolio of software tools and platforms tailored to testing and validation. It spans powertrain control for electrified systems and simulation tools that support virtual development. In test system automation, we provide scalable solutions with AVL PUMA 2™ with real-time data management and AI-driven diagnostics. Complementing, AVL’s service offerings include engineering support, system integration, strategic consulting, and global training, helping accelerate innovation and meet regulatory requirements.

e-motor ts performance
sascha heinecke

The aviation industry is currently facing great opportunities to advance electric and hybrid flight. With our solutions and test systems, you can speed up development and realize a shorter time to market.”

– Sascha Heinecke, Director Sales Industry Solutions

You are covered on your testing and validation challenges. From electrified propulsion testing with different applications such as performance, durability, NVH or EMC. To battery testing solutions for high-voltage cells or packs. Over hydrogen and fuel cell testing, covering applications on cell, stack or system level. And AVL's Copper Bird Platform, our new approach on electrical system testing and software regression testing.

Fuel Cell Development, Simulation and Testing
spectra dyno
 

We provide advanced electrified propulsion test systems designed to meet diverse testing needs. Our offerings include universal inverter testing equipment starting from 440 kVA, enabling highly efficient electric motor testing and validation; high-performance dynamometer testbeds with direct drive capable of speeds up to 30,000 rpm, complete with integrated power supply and media conditioning; and state-of-the-art test automation software based on AVL PUMA 2™.

rendering of an aircraft in the sky
 

AVL's Copper Bird platform is an advanced test system designed for software regression testing and system-level electrical integration testing. It enables comprehensive validation of electric propulsion and charging systems at full electrical power, leveraging AVL’s state-of-the-art electric motor and battery emulator technologies. Thanks to its integrated setup, the platform significantly enhances both test speed and coverage.

vw salzgitter
 

Our comprehensive battery testing offering includes test systems for both high-voltage battery cells and battery packs. These solutions come with cell or pack cyclers, precision measurement equipment, thermal chambers, integrated safety systems, and fully automated software with robust data management capabilities. Thanks to our deep expertise in battery technology, our systems provide an ideal platform for thorough battery testing and validation.

fuel cell testbed
 

At AVL, we specialize in the test solutions for fuel cells both PEM and SOFC ranging from cell to system level. Our expertise includes standalone measurement technologies to fully integrated testbed solutions. With industrial-grade test systems, we enable comprehensive performance, thermal, NVH, and emissions testing. Our solutions cover power ranges from 5 to 400 kW and are equipped with TÜV-certified safety systems.

people at a desk
 

We are at the forefront of innovative mobility solutions, specializing in hydrogen engines, hybrid powertrains, battery-electric systems, and fuel cell technologies. With deep expertise in propulsion functions, subsystems, and components, we are uniquely positioned to support seamless system integration for the aviation industry. In addition to our engineering capabilities, we offer strategic technology consulting to help you stay ahead.

Aviation Technology Testing – Brochure

Testing competence and solutions for the aerospace and aviation industry.

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Success Story – “Battery Testing for Lilium eVTOL”

Expertise and test equipment for success in battery development.

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Battery Testing: Aviation – Solution Sheet

Boost your battery test process.

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E-Motor Testing: Aviation – Solution Sheet

Optimum view of speed and torque.

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Inverter Testing: Aviation – Solution Sheet

Make the difference in power electronics testing.

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Fuel Cell Testing: Aviation – Solution Sheet

Unlock the full potential of your fuel cell aircraft.

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AVL’s comprehensive worldwide network of experts allows best customer vicinity, ensuring consistent and connecting testing fields globally. Wherever your R&D challenges take you, we are always close at hand, ready to provide the service you need.

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> 70

years of experience

> 5,000

employees worldwide for testing solutions

> 30

countries covered by the global network

> 7,000

testbeds installed worldwide

> 80

turnkey projects

See what drives us and explore our latest developments
EcoVision Award
AVL received the Global EcoVision Award for achievements in Hungary

AVL List GmbH received the Global EcoVision Award from WKÖ in the presence of Federal Chancellor Karl Nehammer, Federal Minister Martin Kocher, and WKÖ President Harald Mahrer for the achievements in Hungary.

AVL at the 44th Vienna Motor Symposium
AVL at the 44th Vienna Motor Symposium

What kind of cars will we be driving in the future? These and other exciting questions around the topic of "Future Mobility" were addressed by more than 1,000 participants from 25 countries at the international 44th Vienna Motor Symposium. The tenor: Future automobiles will be CO2-neutral.

Honorary Citizenship Helmut List
Helmut List Awarded Honorary Citizen of the City of Graz

For his services, Prof. Helmut List was today awarded honorary citizenship of the city of Graz.

AVL Brain
AVL Records Growth of 18 Percent and Continues to Invest in New and Sustainable Mobility Solutions

AVL generated 1.86 billion Euros in turnover last year – Eleven percent flows into research and development – 60 percent of the turnover is already generated by new technologies.