Digital

AVL SIMpulse

Understanding Bearings as the Key to Quieter, More Durable E-Drives
AVL SIMpulse E-Drive Key Visual 2025

Bearings are one of the main causes of failure in e-drives, where excessive heat, dynamic loads, or electrical discharge can quietly build until performance collapses. Conventional lifetime estimations, based on ISO standards and simple selection tools, overlook these hidden effects. The result: NVH issues, durability problems, and costly redesigns.

At the upcoming AVL SIMpulse we open the black box of bearing behavior inside the e-motor. Together with leading experts, we dive into rotor dynamics, thermal interactions, and the destructive impact of electrical discharge. You will see how imperfections in a single bearing can ripple through the entire e-drive system, and why only high-fidelity simulation can capture the full picture.

Join us to connect with simulation specialists who will share practical insights, real-world examples, and proven strategies for designing e-drives that last.

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Displayed timezone
Presentation language
English
Duration
2 h 45 min
Topics
  • Production tolerances: How bearing imperfections affect NVH and durability
  • Electrical discharge: Why it is a hidden killer of roller bearings in e-motors
  • Roller bearing innovation: Improving NVH with squeeze film dampers
  • Thermal investigation: When heat builds up in the e-motor, failure is inevitable
  • NVH optimization: fixing NVH issues with harmonic current injection
Marco Van Zoelen

Marco van Zoelen
Senior Researcher
SKF

Inigo Garcia

Inigo Garcia de Madinabeitia Merino
Lead Engineer Simulation E-Drive
AVL Powertrain Engineering

Denis Pevec

Denis Pevec
Senior Analysis Engineer Software Services
AVL Advanced Simulation Technologies

Marc Janousek

Marc Janousek 
Application Engineer
AVL Advanced Simulation Technologies

Simon Gomboc

Simon Gomboc
Simulation Engineer CFD
AVL Advanced Simulation Technologies

09:00 – 09:10 AM CET

Opening Remarks and Welcome

Maximilian Sommer
Business Development Manager
AVL Advanced Simulation Technologies

Sasa Bukovnik
Senior Solution Manager - Powertrain Durability & NVH
AVL Advanced Simulation Technologies

09:10 – 09:40 AM CET

Influence of Roller Bearing Raceway Imperfections on Dynamic Loads and EV Powertrain NVH Simulation

Marco van Zoelen
Senior Researcher
SKF

09:40 – 10:10 AM CET

Simulating E-Drive Bearing Current for Damage Mitigation

Inigo Garcia de Madinabeitia Merino
Lead Engineer Simulation E-Drive
AVL Powertrain Engineering

10:10 – 10:40 AM CET

Preventing E-Motor Rotor-Dynamics Instability Using Squeeze Film Dampers 

Denis Pevec
Senior Analysis Engineer Software Services
AVL Advanced Simulation Technologies

10:40 – 11:10 AM CET

Improving E-Motor NVH With Harmonic Current Injection 

Marc Janousek 
Application Engineer
AVL Advanced Simulation Technologies

11:10 – 11:40 AM CET

Predictive Thermal Modelling of E-Motors: Automation Meets Accuracy

Simon Gomboc
Simulation Engineer CFD
AVL Advanced Simulation Technologies

11:40 – 11:45 AM CET

Wrap-up and Closing

Maximilian Sommer
Business Development Manager
AVL Advanced Simulation Technologies

Sasa Bukovnik
Senior Solution Manager - Powertrain Durability & NVH
AVL Advanced Simulation Technologies

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