Product

AVL Brake Emission Solutions

Testing solution for the measurement of brake wear emissions

Brake Wear Key Visual

The automotive industry is facing a pivotal shift with the introduction of EURO 7 regulations, which for the first time include strict limits on brake emissions. Recent studies, including AVL’s own testing campaigns and the Inter-Laboratory Study (ILS), reveal that over 60% of current brake
systems are at risk of non-compliance. This poses a serious challenge for OEMs and suppliers.​

AVL stands at the forefront of this transformation, offering a complete ecosystem of brake emission testing solutions.

The new Euro 7 legislation, commonly referred to as the Euro 7
standard, was introduced by the EU Commission to further reduce
the environmental impact of vehicles.

The EU has already defined specific limit values for brake abrasion (e.g. 7mg/km for PM 10 for LD). These regulations apply to all vehicle types, including both vehicles with internal combustion engines and full electric vehicles.

Various international test series revealed a broad variation in PM10 emissions, from as low as 6 mg/km to well over 20 mg/km. Therefore, several companies – OEM, Tier 1 and Tier 2 – are at risk of failing the upcoming Euro 7 brake wear emission certification. 
AVL Studies and results of the Inter-Laboratory-Study (ILS) have shown alarming results.

mockup_brake_wear_whitepaper

AVL Brake Emission Solution

The AVL Brake Emission Solution is an all-in-one testing solution to measure the particle mass and number concentration of braking systems on a high-end brake dynamometer under variable, highly dynamic testing conditions. 

  • Highly dynamic AVL Dynamometers
  • Optimized sampling system for minimal particle loss
  • APC technology in a device that measures particle number concentration, solid particle number (SPN), and total particle number (TPN)
  • Cost-efficient gravimetric filter modules for PM 2.5 and PM 10
  • Highest automation degree with the xChange option - up to 16 filter pucks can be stored and swapped automatically within the device between the tests
  • Highest weighing accuracy using the optional AVL Filter Weighing Chamber 
Testing     Detail
Particulate Mass - PMGravimetric filter modules measuring
PM 2.5 and PM 10 (also available now with the automated xChange option)
Particle Number - PNAPC technology measuring particle number concentration, solid particle
number (SPN), and total particle
number (TPN)
 Optional AVL Filter Weighing Chamber
for highest weighing accuracy 

 

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Certified Confidence in Brake Emission Testing ​

AVL simplifies compliance with fully certified systems, calibrated under ISO17025 standards. Our solutions ensure traceable, audit-proof results—giving you peace of mind and regulatory clarity from day one

Decades of experience in Particle Sampling ​

AVL’s solution, backed up by decades of experience in particle counting, minimizes particle loss and ensures homogeneous aerosol distribution, capturing the full spectrum of particle sizes, ultra fine particles included. ​

Testing times automated and optimized ​

 Whether it’s overnight or weekend testing, our automation lets your lab
work smarter, not harder—maximizing uptime and minimizing effort. ​

Intelligent Testing ​

AVL’s PUMA 2 and iGEM 2 software platforms automate test execution, data analysis, and reporting streamlining your operations and ensuring consistent, repeatable and traceable results. ​

​Built to fit. Designed for the future.​

Every lab is different. AVL’s modular hardware architecture scales from single instruments to full testbed upgrades, tailored to both light-duty and heavy-duty applications. Flexible, future-proof, and cost-effective, our systems grow with your needs. ​

​Engineered for Endurance ​

Durable components to Withstands harsher conditions and longer test durations typical in HD testing also under high thermal loads. ​

A Holistic Brake System Provider

AVL provides a holistic solution for brake development as a End-to-end provider for Braking Engineering. It covers brake emission measurement, engineering, certification, brake attribute engineering and lastly brake system homologation in the vehicle.

AVL Brake Emission Solution

The AVL Brake Emission Solution is a comprehensive solution to measure the particle mass and number concentration of braking systems on a high-end brake dynamometer under variable, highly dynamic testing conditions.

Test System for Brake Emissions Regulation Compliance

The test system for brake emissions regulation compliance combines particulate emission measurement techniques and testing equipment competencies to help stakeholders comply with new brake wear emissions regulations. 

Brake System Engineering

Beginning with the concept phase, AVL can provide a complete development chain for brake systems - from simulation, via test rig, up to road vehicles.

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Brochure - AVL Brake Emission Testing Solutions

Measure. Comply. Stay Ahead.
Discover our solutions from a single source, including measurement devices, test facilities, and braking engineering expertise.

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Whitepaper - Are your brakes ready for EURO-7?

Compliance can be measured. No surprise.

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Success Story - CATARC Brake Emission Testing Lab
 
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Solution Sheet AVL Brake Emission Test System

Reliable and accurate brake particulate emissions measurement.

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Tech Center Module – AVL Brake Emission TS™ – Solution Sheet

The fast Lane to ramp up brake emission testing.

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Whitepaper Upcoming Emissions Challenges

New vehicle emissions legislations in EU, China, and USA

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Solution Sheet iGEM 2 Brake Emission Testing

Learn more about Brake Emission Testing with AVL iGEM 2.

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iGEM 2 Test Automation Solution
AVL iGEM 2™ Test Automation

AVL iGEM 2™ is our cutting-edge test automation solution for your energy and emission testing needs. It delivers high-quality data for certification and R&D testing.

Sedan Brake Systems Engineering
Brake Systems Engineering

From brake emission measurement to targeted improvement measures and low emission braking system and concept development – AVL offers comprehensive brake attribute engineering for both cars and trucks.

Tech Center Modules
AVL Tech Center Modules

Customer requirements show the need for additional test capacity for ambitious product development plans. AVL Tech Center Modules significantly shorten this process. The flexible, location-independent and easily relocatable modular test system is particularly helpful.

Filter Weighing Robot
AVL Filter Weighing Management

Learn more about our Filter Weighing portfolio existing of Filter Weighing Chamber, Filter Weighing Robot and the tailored software tool AVL ParticleScale.

Lab Management for Vehicle Process Overview
AVL Lab Management™ for Vehicle

Achieve process safety and higher efficiency with our modular and scalable Lab Management for Vehicle solution.

Brake Wear Webinar 1
Vehicle Brake Wear Emissions Regulation and Testing
On-demand

WEBINAR - Brake wear is one of the most significant non-exhaust traffic-related sources of particulate matter and, as a result, will be included in future emission regulations. Due to the broad size range of brake wear particles new instruments are required.

Brake Wear Webinar 2
Test Systems for Brake Emissions Regulation Compliance
On-demand

WEBINAR - Forthcoming automotive regulations will include requirements for brake wear emissions on top of the existing exhaust limits, leading to additional research and development, testing and homologation efforts.

Brake Wear Webinar 3
Re-Inventing Brake System Development to Comply with Non-exhaust Emissions Regulations
On-demand

WEBINAR - Upcoming non-exhaust emissions regulations, starting with brakes, will impact the complete vehicle development process due to the interaction between brake components, materials, performance, comfort, and vehicle systems.

Insights EU7 Standards
Insights and Interpretation Into the Latest EU7 Standards
On-demand

WEBINAR - The upcoming European vehicle emission standards Euro 7 publication by the European Commission will outline testing and certification updates which will need to be addressed when developing future propulsion solutions.

On-board Monitoring
On-Board Monitoring for EU7 – Evolution vs. Revolution

As automotive emissions continue to stay in the focus of environmental regulations, OBM (On-Board Monitoring) emerges as a substantial instrument for ensuring emission compliance with EU7 standards. 

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13th Int. AVL Emissions and Energy Forum
Ludwigsburg, Germany
On-Site

The 13th International AVL Emissions and Energy Forum will take place on April 23rd and 24th in Ludwigsburg near Stuttgart, Germany. The Forum will focus on the climate-neutral energy basis for the mobility of the future.

Focus Magazin
New FOCUS Magazine 2023

Make sure to explore various interesting topics in the latest issue of our Mobility Trend Magazine!