Collecting consistent data throughout the entire automotive development and testing process alongside the need to validate the smallest of improvement increments < 1 g/kWh are examples of the major challenges facing the industry today.
Integrated measurement devices need to be able to cover the entire range of applications from close-to-engine, component testing, engine testbed applications and in-vehicle testing both on the chassis dyno and on the road.
The requirements for the successful measurement of transient engine operation both on engine testbeds and in the vehicle demand even faster dynamic response, extended measurement ranges, and increased accuracy.
AVL PLUtron features wide media compatibility with fuels, test fluids, water and even urea solutions. Flexible interfaces, such as CAN Bus and an optional handheld display facilitate flow meter adaptation for different tasks in every testing environment throughout the whole engineering and development process.
With its high level of robustness against vibration and shock, its extended temperature range, and IP67 protection class, the AVL PLUtron enables dynamic fuel consumption measurement even in harsh close-to-engine environment. Smart sensor control and advanced self-diagnostics ensure simple startup and reliable operation.
- Highest measurement uncertainty of ≤ 0.1 % of reading at data rates up to 100 Hz
- No influence on unit-under-test (Δp=0)
- Increased reliability under rough conditions thanks to robust design and long-term stable calibration
- Direct mass flow output - density measurement with incorporated density meter
- Unique plug-and-play usability for workflow optimization
- Higher flexibility due to large measuring ranges with high resolution, accuracy, and extended temperature ranges
- Reduced test time in component production at affordable cost of ownership
| Technical Data | Unit |
|
Measurement range |
-3 ... 30 l/h* |
| Measurement uncertainty (PLUtron CLASSIC / ADVANCED) • Volume / mass flow • Density (density meter option) |
≤ 0,3 % / ≤ 0,1 % (acc. DIN 1319)** ≤ 1 g/dm³ *** |
| Data sampling rate (PLUtron CLASSIC / ADVANCED) | 10 / 100Hz |
| Media | Standard up to 100% bio fuel/alcohol; compatible test fluid; water (with 1 % BONDERITE S-FN 7400), urea (e.g. AdBlue®) |
| Operating pressure | 0,02 … 20 bar rel. |
| Ambient and media temperature | -40 … 85 °C**** |
|
* Mass flow range depending on medium density |
AVL PLUtron impresses with truly unique functionality and simplifies daily measurement tasks:
Outstanding Dynamic Properties
Measurement uncertainty of ≤ 0.1 % of reading at data rates up to 100 Hz.
Flexibility in Daily Operation
Higher flexibility due to large measuring ranges with highest resolution, accuracy, and extended temperature ranges.
One System - All Information
Direct mass flow output. Incorporated sensors for density, temperature, and pressure measurement.
Real-Life Operation
Thanks to the bidirectional measurement capability and the PLU principle (Δp=0), the vehicle is not influenced in operation.
Reliability
Increased reliability under rough conditions thanks to robust design and long-term stable calibration.
Ease of Use
Unique plug-and-play usability for workflow optimization and reduced test time in component production at affordable cost of ownership.
In-vehicle Testing
In-vehicle testing on gasoline vehicles, such as passenger cars or motorcycles, in UREA and water applications, where robustness against pressure pulsation and vibration is an increasingly important feature in order to provide reliable results.
Close-to-engine applications
Close-to-engine applications have very demanding requirements, such as a high data rate in combination with highest dynamics and robustness. This high dynamic and robust measurement capability ensures reproducible measurements of consumption flow even in pulsating flow conditions.
End-of-line testing
End-of-line testing in component production is a demanding field of application. PLUtron increases testbed efficiency with faster stabilization and shorter measurement times.
Generic flow meter applications
Generic flow meter applications on testbeds and in the lab, such as durability testing or HC- and SCR-dosing system characterization, profit most from flexible interfaces and simple setup supported by intelligent self-diagnostics.
Solution Sheet AVL PLUtron CLASSIC
Solution sheet for the AVL PLUtron CLASSIC measuring system
Solution Sheet AVL PLUtron ADVANCED
Solution sheet for the AVL PLUtron ADVANCED measuring system
Customer Success Story AVL PLUtron HMC
Increase efficiency and simplify tasks with our consumption measurement devices available on AVL Experience Cloud. This interactive showroom offers future-proof automotive hardware solutions. Use AVL Experience Cloud to conveniently purchase our products:
- Explore the latest features
- Learn more about our devices and accessories
- Get one-on-one support from international success managers
- And much more
Fuel consumption measuring system for the heavy-duty and non-road mobile machinery industry.
The AVL Customer Services organization consists of more than 700 service- and application engineers worldwide, operating from more than 50 locations. Our global footprint is your local benefit.
WEBINAR - Integrated measurement technology must cover the complete application chain between close-to-engine, component testing, engine testbed applications and in-vehicle testing. Both at the chassis dyno and on the road.
With captivating stories and insightful interviews, we invite you to join us as we embark on the exciting journey of AVL, diving into our rich history and envisioning the endless possibilities ahead.
As we have been celebrating 75 years of Reimagining Motion throughout this year, we are thrilled to release our new brand movie, commemorating this remarkable milestone of technology excellence and innovation.
AVL List GmbH received the Global EcoVision Award from WKÖ in the presence of Federal Chancellor Karl Nehammer, Federal Minister Martin Kocher, and WKÖ President Harald Mahrer for the achievements in Hungary.
AVL generated 1.86 billion Euros in turnover last year – Eleven percent flows into research and development – 60 percent of the turnover is already generated by new technologies.
Make sure to explore various interesting topics in the latest issue of our Mobility Trend Magazine!
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Latest projects from Northrop Grumman and Eviation presented at CES
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AVL RACETECH, the motorsport department of AVL, presents the prototype of an innovative H2 internal combustion engine. The power unit is a compact, hydrogen-powered 2-liter turbo engine, with intelligent water injection, which achieves a totally new performance level. The first racing engine that AVL RACETECH is developing and building in-house.