
Reduce Warranty Risks And Costs – Now.
You can’t safeguard what you can’t anticipate. And when quality issues surface in the field, they strike hard: Disrupting launches, inflating warranty budgets, and putting your reputation at stake. Some recalls cost up to $ 1.8 billion – for a single issue. With increasingly complex BEV and SDV architectures, rising regulatory demands, and little long-term fleet insight, the margin for error vanishes fast. Do not wait for damage control! With AVL’s high-impact, modular toolchain, you turn your existing connected vehicle data into a proactive quality radar. Our AI-driven analytics solution identifies early warning signs – long before failure happens – helping you detect critical outliers, unknown risks, and emerging patterns at unrivaled speed. One intelligent model, trained on data collected from your own vehicles, enables fleet-wide anomaly detection. Guess less. Know more. Instead of reacting late, act early – with predictable quality, full compliance, and seamless transparency – at every phase of your vehicle lifecycle.
Early Issue Detection, Fewer Recalls
Audit-Ready Traceability – From Data To Decision
Quality Built In, Fully Automated
Warranty Risks & Costs – Reduced At Scale
Strong Brand Reputation Without The Hassle
Proactive Quality Assurance, Powered by AI
Turn Fleet Data Into Quality Defense – Let’s Release!

Quality risks don’t wait. E-motor failure, thermal runaway, and capacity fading in ageing batteries often remain undetected until vehicles are already in use. And once they surface, even isolated issues can trigger global product recalls, inflate warranty claims, and damage brand reputation. AVL’s AI trend prediction enables early risk identification. Our fleet analytics monitor real-world vehicle data continuously and translate slight sensor deviations into a powerful anomaly score. This reveals degradation trends and flags potential failures long before they happen. 97 % of issues are detected one month ahead, 38 % up to a year in advance. You act before impact – no blanket recalls, no emergency interventions. Identify the 8 % of at-risk vehicles and keep the rest on the road. Strengthen brand trust, decrease warranty liabilities, and avoid repair costs in the hundreds of millions.
Meet Every Standard. Prove Every Claim – Let’s Release!

When regulators ask, you need to show – not search. Compliance requires more than insight. It requires proof. However, disconnected systems and manual data entry make traceability a burden rather than an advantage. AVL gives you the foundation to build confidence – not just documentation. By harmonizing operational and validation data across the entire vehicle lifecycle, we generate audit-ready insights that trace every outcome back to its origin – especially when uncovering the root cause of potential product recalls. From raw signals to certified reports, every data point is structured, comparable, and accessible. Create compliance-grade documentation in seconds. Ensure data integrity from start to finish. Report seamlessly across teams and domains – with AI-ready workflows designed for scale, speed, and precision. Whether you manage testbeds, labs, or global fleets – you work from one single source of truth. Transparent. Automated. Regulation-ready.
Improve Product Quality From Day One – Let’s Release!

Initial product quality defines everything – yet it’s often compromised by fragmented tools and workflows. As requirements grow more complex, manual execution introduces errors and inconsistencies that could have been avoided. The consequences? Critical errors slip through, vehicles go live unsafely with issues, and costly recalls follow. AVL helps you prevent that. With a seamless, DevOps-ready pipeline spanning simulation to physical testing, you validate smarter, faster, and with end-to-end traceability. Test cases are automatically derived, executed, and documented based on requirements retrieved from the customer’s lifecycle management system, with results fed back after testing. Say goodbye to manual copy-paste and error-prone oversights. Whether on the testbed or in the field, you achieve consistent quality at every stage. Automate where it counts, remove uncertainty – and deliver vehicles developed to perform, not to be repaired.
1
integrated, first-of-its kind toolchain
$45 B
in annual warranty claims (2022)
9 out of 10
issues detectd one months ahead
Up to 92 %
fewer recalls
3 months
earlier failiure prediction
AVL Software Solutions – Built for the Future
You know the challenge. We bring the tools. AVL's modular software toolchain supports you throughout all stages of e-Mobility engineering.

Future mobility demands smarter data strategies. AVL’s end-to-end solutions for data management, processing, and analytics empower you to accelerate innovation, enhance product maturity, and unlock predictive engineering insights — all powered by AI and deep automotive expertise.

AVL Data Analytics™ is a cloud-first software solution built for the needs of today's automotive engineers, driving powerful data insights and effective actions at scale.

Meet the challenges of today and tomorrow with this modular data management solution for data harmonization, integration, search, exploration, and automated processing.

AVL CAMEO 5™ unlocks a new maturity level of calibration and validation in automotive software testing.

EVolve Mobility Webinar Series
Faster, Smarter, and Safer EV Development
Reduce Development Time. Increase Quality. Accelerate Innovation.
The EVolve Mobility Webinar Series delivers 5 focused deep dives on how to cut testing time, boost battery performance, and speed up software releases — all with smart, integrated solutions for the future of electric mobility.

Gerald Sammer
Principal Business Development Manager