AVL E-Motor TS™ Durability

The AVL E-Motor TS™ Durability is a 4-quadrant e-motor durability test system, operational 24/7.
back to back

Electrification is experiencing a boom – and as a result, reliability and durability of the electric propulsion system components are becoming increasingly important. Appropriate durability test infrastructure is one of the most important factors.

AVL E-Motor TS™ Durability encompasses:

  • Reliability, availability, maintainability, and durability evaluations
     
  • Environmental tests under cold and hot conditions
     
  • Mileage accumulation
     
  • Cold start and warm-up procedures
     
  • Monitoring of production batch tolerances.

AVL E-Motor TS™ Durability (TS stands for test system) is committed to helping our customers manufacture reliable and functional e-motors, without having to accumulate miles on the road – which uses costly prototypes with high maintenance efforts. The test procedures enable accelerated mileage accumulation – reducing the total testing time and lowering handling costs. Compared with a conventional e-motor testbed with a dynamometer, a special feature of AVL E-Motor TS™ Durability is that it can test not only one, but two electric motors at the same time. One e-motor generates energy, while the other recuperates it.

durability
Testing Efficiency

Limited test resources and manpower.

Cost Efficiency

Challenge time-to-market target, restricted investment budget.

Data Acquisition

Megadata from multiple data sources.

Specification & Testbed Design

AVL E-Motor TS™ Durability makes it possible to test tow units under test (UUTs) in parallel. The system features:

  • Intelligent AVL PUMA 2™ automation system with machine learning technology
     
  • Highly accurate battery emulator
     
  • Precious coolant conditioning system and optional climatic chamber
     
  • Mechanics with frame, intermediate bearing and mounting systems
     
  • High frequency AVL X-ion™ power analyzer
     
  • Baseline measurement for temperature, voltage, and current measurements
     
  • Testbed safety monitoring system
Property Unit

Max. Speed

up to 25,000 rpm

Max. Torque

up to 1000 Nm

Coolant Temperature Range

–40 to 130°C

 

AI-Powered Automation System

Detect and react to trends, deviations, or any kind of anomaly by continuously validating data.

Future-Proof Test System

Proven mechanics for UUT speeds of up to 25,000 rpm.

Modular Approach

Upgradeability with coolant conditioning, climate chamber, more powerful DC supply, power analyzer, and torque flange.

Cost-Efficient Test System

Unlike an e-motor testbed where only one e-motor is tested, our back-to-back testbed tests two e-motors simultaneously.

AVL SPECTRA™ Universal Inverter

The flexible AVL SPECTRA™ Universal Inverter can be used to test various motor types and offers unique performance. It can be integrated easily within every automation tool and the user is guided through the inverter configuration process.

Learn more

AVL E-Mobility Testing Solutions – Brochure

Tested and Trusted.

Download
AVL E-Motor TS™ Performance – Booklet

Optimum view of speed and torque.

Download
AVL E-Motor Testing Solutions – Brochure

Validate e-motors of different types, speeds, and torques.

Download
Success Story – “High Performance at Hitachi Astemo”

Innovative e-drive testing solutions from a single source.

Download
e-motor performance
AVL E-Motor TS™ Performance

Optimum view of speed and torque. The test system for developing your unique e-drive.

nvh testbed
AVL E-Motor TS™ NVH

Electrified propulsion systems are a growing part of modern transportation. The changing noise/sound landscape is increasingly demanding modern NVH engineering. At AVL, we have solutions and processes for optimizing the design and quality assurance of interior and exterior vehicle sound.

E-Motor EMC Test Systems
AVL E-Motor TS™ EMC

Validate the electromagnetic compatibility of your electric drive with our specialized test system. 

Customer Services
Customer Services for Testing Solutions

The AVL Customer Services organization consists of more than 700 service- and application engineers worldwide, operating from more than 50 locations. Our global footprint is your local benefit.

AVL Puma 2 e-motor
AVL PUMA 2™ E-Motor

The best-in-class automation system for e-motor testing.

See what drives us and explore our latest developments
Matthias Dank
Matthias Dank Returns to AVL and Joins the Executive Board

AVL List GmbH has appointed Matthias Dank as new board member and Executive Vice President (EVP). The top manager with international experience was previously at McLaren Applied, where he was Director of Motorsport.

Reimagining Motion
AVL Mobility Accelerates Ground, Air and Space Technology

Latest projects from Northrop Grumman and Eviation presented at CES

AVL Racetech H2 Engine
AVL RACETECH Builds Hydrogen Combustion Engine for Motorsport

AVL RACETECH, the motorsport department of AVL, presents the prototype of an innovative H2 internal combustion engine. The power unit is a compact, hydrogen-powered 2-liter turbo engine, with intelligent water injection, which achieves a totally new performance level. The first racing engine that AVL RACETECH is developing and building in-house.

Image_OpeningCeremony
AVL Opens New Hydrogen and Fuel Cell Test Center in Graz

Greater test capacities for innovative energy and propulsion solutions

Do you have questions or want to work with us?


Our experts are happy to help.

You are currently on the AVL Global Site. Click below if you would like to switch to