AVL E-Motor TS™ Performance

Optimum view of speed and torque. The test system for developing your unique e-drive.
e-motor performance

An e-motor test system needs the flexibility to test the full speed and torque range of different kinds of e-motors. Therefore, the overall mechanics, drive shaft, and dyno system need to be set up accordingly. Another challenge is completing the huge number of validation and verification tasks within the tight schedule. Our optimized and future-proof e-motor test system offers the flexibility to test units under test (UUTs) with wide range of speed and torque, and to test any type of modern e-drive system efficiently.

Ensuring that the performance, efficiency, and drivability of your e-drive is a perfect fit for the given vehicle requires many tests and optimization tasks. AVL E-Motor TS™ Performance, including software packages and ready-to-use applications, helps you to develop, test, and validate your e-drive rapidly and with the highest quality.

E-Motor TS Performance

Specification & Testbed Design

To be prepared for future developments, we deliver the AVL E-Motor TS™ Performance with 25,000 rpm as a standard solution. Many additional features are available, including:

  • AVL PUMA™ automation system for easy automation, simulation, real-time capability, data recording, data storage, and much more
     
  • AVL CAMEO™ for e-drive optimization
     
  • Dyno and mechanics for high-speed and high-torque applications
     
  • Modern SiC dyno control cabinet with optimal control performance
     
  • High accuracy E-STORAGE battery emulator
     
  • AVL X-ion™ power analyzer, including e-Power toolbox for multiple applications
     
  • AVL Universal Inverter for e-motor development and tuning
     
  • Climatic chamber and climatic coolant conditioning unit for climatic tests
     
  • AVL Dynamic Torque Transducer for e-drive NVH analysis, control optimization and the improvement of the simulation

Property Unit

AVL PUMA 2™

E-motor GUI, 10kHz realtime system,
1 kHz step sequencer, models up to 10 kHz

Dynamometer

Speed 25,000 rpm, torque up to 1200 Nm

E-STORAGE™ SiC

1200 V

SPECTRA™ Universal Inverter

switching frequency 2 – 96 kHz,
output frequency max 2.4 kHz

AVL X-ion™
power analyzer

up to 12 Msamples, NVH measurements,
dynamic torque and lateral force measurement

Coolant conditioning system

–40 to 130 °C

Climatic chamber

–40 to 150 °C

Dynamic Torque Transducer

± 3,500 Nm | 25 kHz | 0.5 % accuracy

Specific Software Products
for E-Motor

With AVL PUMA 2™ automation, AVL CONCERTO™, and the e-power toolbox, AVL delivers several e-motor-specific software products for speeding up the development process.

Mechanics for a Wide
Range of UUTs

The mechanical solution is optimized for high-speed and high-torque applications, and is the perfect basis for covering any test cases with different UUTs.

Toxic Torque Analysis

Clear determination of torque and forces which are not dedicated to propulsion for accelerating your e-motor development.

AVL SPECTRA™ Universal Inverter

The flexible AVL SPECTRA™ Universal Inverter can be used to test various motor types and offers unique performance. It can be integrated easily within every automation tool and the user is guided through the inverter configuration process.

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AVL X-ion™

So Much More Than a Power Analyzer

Outstanding solution to analyze and optimize both electrical and mechanical characteristics for any kind of e-motor.

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AVL CAMEO™

For E-Drive Optimization

AVL CAMEO™ is the software tool you need to tune your e-drive system for the best efficiency, drivability, and NVH behavior.

Learn more

AVL Dynamic Torque Transducer

Unleash the full power of dynamic measurements. Accurately determine torque ripples, differentiate between torsional oscillations and vibrations – repeatable and reproducible.

AVL E-Mobility Testing Solutions – Brochure

Tested and Trusted.

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AVL E-Motor TS™ Performance – Solution Sheet

The test system for developing your unique e-drive.

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AVL E-Motor TS™ Performance – Booklet

Optimum view of speed and torque.

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AVL E-Motor Testing Solutions – Brochure

Validate e-motors of different types, speeds, and torques.

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Success Story – “High Performance at Hitachi Astemo”

Innovative e-drive testing solutions from a single source.

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AVL Dynamic Torque Analysis – Solution Sheet

Future-proof and reliable e-motor testing.

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AVL E-Motor TS™ Durability

The AVL E-Motor TS™ Durability is a 4-quadrant e-motor durability test system, operational 24/7.

E-Motor EMC Test Systems
AVL E-Motor TS™ EMC

Validate the electromagnetic compatibility of your electric drive with our specialized test system. 

nvh testbed
AVL E-Motor TS™ NVH

Electrified propulsion systems are a growing part of modern transportation. The changing noise/sound landscape is increasingly demanding modern NVH engineering. At AVL, we have solutions and processes for optimizing the design and quality assurance of interior and exterior vehicle sound.

AVL Cameo 5
AVL CAMEO 5™

AVL CAMEO 5™ unlocks a new maturity level of calibration and validation in automotive software testing. 

X-ion e-power
AVL X-ion e-Power

The AVL X-ion™ e-Power power analyzer is a modular data acquisition platform that is optimized for electric and hybrid applications.

SPECTRA
AVL SPECTRA™ Wheel Dyno

The SPECTRA converter system is a modular silicon carbide (SiC) converter able to control wheel dynos at unprecedented levels of control accuracy and dynamics thus helping you to test your powertrain with confidence.

AVL Puma 2 e-motor
AVL PUMA 2™ E-Motor

The best-in-class automation system for e-motor testing.

Customer Services
Customer Services for Testing Solutions

The AVL Customer Services organization consists of more than 700 service- and application engineers worldwide, operating from more than 50 locations. Our global footprint is your local benefit.

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