Brake systems are facing a new set of engineering demands. With the introduction of EU regulations on non-exhaust brake emissions, increasing complexity from modern drivetrains, and rising expectations for comfort and smooth brake blending, traditional test-heavy development approaches are no longer enough. Engineers need reliable methods to predict performance, thermal behavior, wear, and emissions.
In this AVL SIMpulse session, we will show how simulation enables a holistic brake development approach across all powertrains. You will see how high-fidelity thermal simulation, recuperation strategy evaluation, and emissions modeling integrate into the vehicle development process to create reliable, efficient, and compliant brake systems.
Simulation makes it possible to scale testing and validation efficiently: instead of repeating costly physical tests for each scenario, one measurement can serve as the foundation for exploring multiple duty cycles, vehicle variants, and load cases virtually. From steep downhill drives to legislative test cycles, engineers can examine performance and emissions behavior in environments that would be difficult or impractical to recreate repeatedly in the physical world.
Join us to learn how simulation bridges component-level physics and full-vehicle behavior, enabling faster validation, confident design decisions, and compliant braking solutions.
Torsten Nager
Skill Team Leader
AVL Powertrain Engineering
Domagoj Alagusic
Team Leader Virtual Vehicle
AVL Powertrain Engineering
Denis Straub
Customer Support Master CFD
AVL Advanced Simulation Technologies
Harald Mayrhofer
Department Manager
AVL Instrumentation & Test System
09:00 – 09:10 AM CET
Opening Remarks and Welcome
Maximilian Sommer
Business Development Manager
AVL Advanced Simulation Technologies
Christoph Triebl
Product Manager
AVL Advanced Simulation Technologies
09:10 – 09:35 AM CET
Vehicle Electrification and the High Importance of Braking Operation Management, Brake Friction Share, System Design and Simulation
Torsten Nager
Skill Team Leader
AVL Powertrain Engineering
09:35 – 10:05 AM CET
From Thermal Safety to Emission Prediction: The Future of Brake Design and Validation
Domagoj Alagusic
Team Leader Virtual Vehicle
AVL Powertrain Engineering
10:05 – 10:30 AM CET
Cool Under Pressure: CFD Solutions for Disc Brake Cooling
Denis Straub
Customer Support Master CFD
AVL Advanced Simulation Technologies
10:30 – 10:50 AM CET
Brake Emission Test Systems in the Context of EU7 Regulation: Challenges and Solutions
Harald Mayrhofer
Department Manager
AVL Instrumentation & Test System
10:50 – 11:00 AM CET
Wrap-up and Closing
Maximilian Sommer
Business Development Manager
AVL Advanced Simulation Technologies
Christoph Triebl
Product Manager
AVL Advanced Simulation Technologies