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AVL SIMpulse

Release the Brakes: Simulating Brake Performance, Emissions, and Wear
AVL SIMpulse - Brake Emission

Brake systems are facing a new set of engineering demands. With the introduction of EU regulations on non-exhaust brake emissions, increasing complexity from modern drivetrains, and rising expectations for comfort and smooth brake blending, traditional test-heavy development approaches are no longer enough. Engineers need reliable methods to predict performance, thermal behavior, wear, and emissions.

In this AVL SIMpulse session, we will show how simulation enables a holistic brake development approach across all powertrains. You will see how high-fidelity thermal simulation, recuperation strategy evaluation, and emissions modeling integrate into the vehicle development process to create reliable, efficient, and compliant brake systems.

Simulation makes it possible to scale testing and validation efficiently: instead of repeating costly physical tests for each scenario, one measurement can serve as the foundation for exploring multiple duty cycles, vehicle variants, and load cases virtually. From steep downhill drives to legislative test cycles, engineers can examine performance and emissions behavior in environments that would be difficult or impractical to recreate repeatedly in the physical world.

Join us to learn how simulation bridges component-level physics and full-vehicle behavior, enabling faster validation, confident design decisions, and compliant braking solutions.

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Displayed timezone
Presentation language
English
Duration
2 h
Topics
  • Thermal hotspots: How heat affects brake performance and material durability
  • Brake comfort: Ensuring smooth blending under all operating conditions
  • Emission compliance: Meeting EU brake particle limits before the first prototype
  • Wear prediction: Understanding how brake materials respond across duty cycles
Torsten Nager

Torsten Nager
Skill Team Leader
AVL Powertrain Engineering

Domagoj Alagusic

Domagoj Alagusic
Team Leader Virtual Vehicle
AVL Powertrain Engineering

Denis Straub

Denis Straub
Customer Support Master CFD 
AVL Advanced Simulation Technologies

Harald Mayrhofer

Harald Mayrhofer
Department Manager
AVL Instrumentation & Test System

09:00 – 09:10 AM CET

Opening Remarks and Welcome

Maximilian Sommer
Business Development Manager
AVL Advanced Simulation Technologies

Christoph Triebl
Product Manager
AVL Advanced Simulation Technologies

09:10 – 09:35 AM CET

Vehicle Electrification and the High Importance of Braking Operation Management, Brake Friction Share, System Design and Simulation

Torsten Nager
Skill Team Leader
AVL Powertrain Engineering

09:35 – 10:05 AM CET

From Thermal Safety to Emission Prediction: The Future of Brake Design and Validation

Domagoj Alagusic
Team Leader Virtual Vehicle
AVL Powertrain Engineering

10:05 – 10:30 AM CET

Cool Under Pressure: CFD Solutions for Disc Brake Cooling

Denis Straub
Customer Support Master CFD 
AVL Advanced Simulation Technologies

10:30 – 10:50 AM CET

Brake Emission Test Systems in the Context of EU7 Regulation: Challenges and Solutions

Harald Mayrhofer
Department Manager 
AVL Instrumentation & Test System

10:50 – 11:00 AM CET

Wrap-up and Closing

Maximilian Sommer
Business Development Manager
AVL Advanced Simulation Technologies

Christoph Triebl
Product Manager
AVL Advanced Simulation Technologies

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