With over 40 years of experience in production testing for internal combustion engines, AVL has established a strong global presence, with more than 400 test systems in operation at production sites worldwide. While continuing to meet the demands of ICE testing, we have also developed specialized solutions for e-mobility applications.
Our QA, CoP, and EoL solutions cover the full spectrum of production testing systems. From concept definition to turnkey solutions, we provide tailored support to meet diverse customer needs.
The electrification business is growing rapidly, and the transition from combustion engines to electrified powertrains is happening at an accelerated pace. Established manufacturers must adapt and expand their testing methods to facilitate a smooth transition. New entrants in the automotive industry must develop the necessary systems and processes under increasing time pressure. Both face the challenge of keeping pace with innovation while ensuring the reliability of their testing practices.
Today's production testing demands smart-factory operations that maximize throughput while maintaining high levels of accuracy. Flexible testing systems, which integrate seamlessly with various production data management systems, are essential to ensuring smooth operations across the entire production line. Furthermore, reliable and efficient testing, delivering high data confidence, helps prevent costly recalls that could harm both finances and brand reputation.
Ideal Partner for a Changing Industry
AVL’s application know-how and project flexibility with global presence and local support teams make us an ideal partner in this diverse and transforming industry.
New Way of Efficiency
New tools and workflows in the area of system planning, best practice project execution and AI (Artificial Intelligence) supported data evaluation are reducing complexity and effort resulting in highest efficiency.
High Quality and Availability
The high quality of measurement system secures trustworthy test results. Proven quality of system components and failure proof system design ensures maximum testbed uptime.
At AVL, we see our production testing solutions as an important factor for both an effective production process and high product quality – a major pillar our customers can rely on.”
– Robert Nemeth, Department Manager, AVL List GmbH
E-Motor Production Testing
AVL e-motor production testing solutions provide highest efficiency and quality in time. These solutions are based on development know-how and decades of experience in production testing. They ensure that every e-motor meets stringent performance standards and reliability requirements. Our solutions include:
- AVL E-Motor TS™ Quality Audit
- AVL E-Motor TS™ Conformity of Production
- AVL E-Motor TS™ End of Line
E-Axle Production Testing
New ways in production testing provide highest efficiency and quality in time. With our in-house e-axle development know-how and decades of experience in production testing, we have developed AVL E-Axle Test Systems for production testing based on our philosophy of simplicity and robustness. We support you with customized test processes and appropriate test solutions. Our solutions include:
- AVL E-Axle TS™ Quality Audit
- AVL E-Axle TS™ Conformity of Production
- AVL E-Axle TS™ End of Line
Battery Production Testing
To meet the demands of OEMs and their customers, batteries must combine performance with durability. Assembly quality needs to be high in all areas, including the cooling system, battery pack housing, module coupling, battery management system and high voltage connectors. Our solutions ensure integration, compatibility, and compliance with the highest automotive standards. Our solutions include:
- AVL Battery-Module TS™ Quality Audit
- AVL Battery-Module TS™ Conformity of Production
- AVL Battery-Module TS™ End of Line
Fuel Cell Production Testing
To manage a complex and evolving technology such as fuel cell with increased time to market pressure requires innovative solutions and an independent partner to accelerate. AVL provides you with universal competence through the entire value chain of fuel cell commercialization. Our production test solutions are tailored to your specific production scenario and addressing the special requirements of the fuel cell. Our solutions include:
- Fuel Cell Stack Testing Hot / Cold
- Fuel Cell System Testing Hot / Cold
Engine/Hybrid Production Testing
The holistic AVL quality assurance concept takes into account assembly and production constraints and provides complete system solutions to ensure best-in-class motor and process quality verification. As a reliable supplier, we support you in the design phase and provide additional input for your upcoming challenges. The solution portfolio includes test systems for gasoline, diesel, compressed natural gas (CNG), and hydrogen (H2) engines:
- AVL Engine TS™ Quality Audit
- AVL Engine TS™ Conformity of Production
- AVL Engine TS™ End of Line Hot / Cold
NVH Production Testing
Comprehensive NVH data of a unit under test is a powerful tool in the production process. It reveals hidden insights and exposes quality issues that may otherwise go unnoticed. By analyzing the NVH signals during End-Of-Line testing, manufacturers can make data-driven decisions, ensuring consistent, high-quality production. The End-of-Line Acoustic Quality Control System can handle complex NVH evaluations within the tight time constraints.
- Decades of experience in country-specific and customer-specific norms and requirements for the automotive industry around the world.
- Support with standardization of equipment and processes for global acting manufacturers.
- Global service organization with local support at the customer site to ensure continuous production.
> 5000
employees worldwide for testing solutions.
> 7000
testbeds installed worldwide.
up to 99 %
maximum possible test system availability.
AVL List GmbH received the Global EcoVision Award from WKÖ in the presence of Federal Chancellor Karl Nehammer, Federal Minister Martin Kocher, and WKÖ President Harald Mahrer for the achievements in Hungary.
What kind of cars will we be driving in the future? These and other exciting questions around the topic of "Future Mobility" were addressed by more than 1,000 participants from 25 countries at the international 44th Vienna Motor Symposium. The tenor: Future automobiles will be CO2-neutral.
For his services, Prof. Helmut List was today awarded honorary citizenship of the city of Graz.
AVL generated 1.86 billion Euros in turnover last year – Eleven percent flows into research and development – 60 percent of the turnover is already generated by new technologies.