In recent years, industries across the board have faced the growing challenge of integrating an increasing number of electrical and electronic (EE) subsystems into their products. To minimize cross-interference between different electrical systems, EMC standards are frequently revised, with industry-specific specifications becoming stricter. As a result, it is essential to incorporate EMC measurement and testing from the earliest stages of development for electrified systems and their components to ensure compliance and optimal system performance.
Throughout our portfolio, AVL EMC testing solutions share the same self-imposed standards:
Performance
Ensuring that test equipment is quickly and safely operational to apply loads and make accurate EMC measurements across the full power range of the unit under test (UUT) is essential for reliable EMC analysis.
Efficiency
Maximizing testbed efficiency through multi-purpose use of EMC chambers and seamless integration between EMC and load application hardware is a core feature of our test systems.
Rigorous Design Standards
Every component of an EMC testbed is meticulously designed to minimize external interference in UUT measurements. Our test systems are built with rigorous EMC concepts to ensure superior EMC performance without compromise.
To achieve exceptional loads and speeds in EMC component testing, we leverage our extensive interdisciplinary expertise. Our comprehensive portfolio of standardized load systems allows us to accommodate a diverse range of performance classes. With superior torque and speed control, our systems ensure maximum repeatability of load conditions, closely aligning with EMC criteria. Ultimately, this makes our platform a fully equipped solution for e-motor development.
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Parameters |
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Radiated emissions |
Frequency range 10 kHz to 18 GHz |
| Ground noise | At least 6 dB (mobile)/10 db (fixed) better than class 5 according to CISPR 25 |
| Immunity field | 400 V/m unmodulated, modulated (80% AM 1 kHz) according to ISO 11452-2 |
AVL E-Motor TS™ EMC-fixed
The AVL E-Motor TS™ EMC-fixed is a flexible, modular testing solution that meets the latest EMC standards. This fully equipped platform serves as a comprehensive e-motor development environment, providing essential tools for thorough testing and validation. It delivers exceptional performance, reaching up to 20,000 rpm, 4,500 Nm of torque, and 700 kW of power. With robust design, this system ensures complete EMC compliance, adhering to emission and immunity standards such as CISPR 25 and ISO 11452-2. Its open speed and torque range offer extensive performance capabilities tailored to customer specifications. Additionally, the system features a powerful automation system with a real-time control BUS, seamlessly integrating with established automation solutions across various applications.
AVL E-Motor TS™ EMC-mobile
A key feature of the AVL E-Motor TS™ EMC-mobile is its ability to perform full-load EMC testing in existing EMC chambers without extensive modifications. The mobility of the system facilitates complete pre-setup outside the chamber, allowing efficient transfer and setup for optimal test performance. In addition, it is a fully integrated system designed for testing equipment under test (EUT), featuring advanced automation, safety, and precise EMC measurements. It boasts proven RF (radio frequency) zero-emission capabilities and exceptional immunity robustness, ensuring reliability in diverse applications. With future-proof high performance, the system supports the widest operating range and real driving cycles for different EUTs. The plug-and-play design enables fast commissioning, and the system is fully extensible to the AVL Integrated Open Development Platform (IODP) for enhanced functionality.
Advanced EMC Analysis Interface
The Advanced EMC Analysis Interface is a data synchronization link between our AVL PUMA™ testbed automation and the Rohde & Schwarz R&S®ELEKTRA EMC test equipment automation. Depending on the type of EMC measurement - emissions (EMI) or immunity (EMS) - the automations take over their individual equipment under test (EUT). Online verification and limit violation of EMC data allows you to choose between maximum test speed or thoroughness. This paves the way for rapid analysis and identification of EMC problems and automated generation of comprehensive test reports.
The AVL E-Motor TS™ EMC enables efficient testing of electric drive systems, ensuring compliance with the latest electromagnetic compatibility standards. Its advanced features facilitate early problem detection in the development process, empowering manufacturers to produce reliable, high-performance electric motors that meet market demands."
– Alban Hemery, Department Manager, AVL List GmbH
AVL E-Mobility Testing Solutions – Brochure
Tested and Trusted.
AVL E-Motor Testing Solutions – Brochure
Validate e-motors of different types, speeds, and torques.
AVL EMC Test Systems – Brochure
AVL E-Motor TS™ EMC-mobile – Solution Sheet
AVL E-Motor TS™ EMC-fixed – Solution Sheet
Electrified propulsion systems are a growing part of modern transportation. The changing noise/sound landscape is increasingly demanding modern NVH engineering. At AVL, we have solutions and processes for optimizing the design and quality assurance of interior and exterior vehicle sound.
The AVL E-Motor TS™ Durability is a 4-quadrant e-motor durability test system, operational 24/7.
Optimum view of speed and torque. The test system for developing your unique e-drive.
The best-in-class automation system for e-motor testing.
Transform your e-mobility analysis with AVL CONCERTO 6™️, featuring fast data access, AI-driven technologies, advanced visualizations and calculations, and auto-generated reports for superior performance and precise insights.
The AVL Customer Services organization consists of more than 700 service- and application engineers worldwide, operating from more than 50 locations. Our global footprint is your local benefit.
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