Battery Production Testing

Test systems to ensure quality and safety for battery producers.

End of Line (EOL) testbeds with reduced footprint, optimized power consumption, and advanced methods for efficient testing of factory-produced battery modules and packs.

Battery Production Testbed

With the growing demand for electrified systems and products, the battery has become increasingly important. As a result, the demands placed on this critical vehicle component have increased dramatically. To ensure that batteries deliver optimal performance over the longest possible lifetime while meeting strict safety standards, we have developed the AVL Battery TS™ End Of Line. From modules to battery packs, this test system enables battery testing in production. The system covers Conformity of Product (CoP) and Quality Assurance testing.

To meet the demands of OEMs and their customers, batteries must combine performance with durability. Assembly quality needs to be high in all areas, including the cooling system, battery pack housing, module coupling, battery management system and high voltage connectors. Battery TS™ End of Line ensures integration, compatibility, and compliance with the highest automotive standards. Based on our extensive R&D experience, we have developed an EoL solution that optimizes the test cycle, reducing cycle times and costs. Highly reliable and efficient, the Battery TS™ End of Line is accurate and robust. In addition, its versatility ensures that it can benefit any battery application.

Battery Production Testbed

Specifications

  • Modular design for all assembly lines and production volumes.
     
  • Flexible design to support various types of battery modules and packs.
     
  • Ability to test multiple batteries in parallel to optimize footprint and energy consumption. State-of-the-art test libraries.

DC Power Source

Up to 1200V

Installed power

From 18kW up to > 1MW

Interfaces

CAN, LIN, OBD2, MODBUS, EtherCAT, Profinet

PLC

Siemens Simatic S7

Automation system

AVL PUMA 2™ Production Battery

IP rating

IP54 cabinets with integrated touch screen and keyboard

Safety mechanism

Up to Hazard Level 5

Certifications

CE and (optional) UL certifications

 

Longstanding Experience

Innovative and reliable tools enable intelligent failure analysis, production data analysis and provide automation features for easy operation.

Fail-safe Approach

Safety, functional, and performance testing are possible, and an open architecture allows integration of devices into third-party assembly lines. A fail-safe approach ensures reliability and provides peace of mind.

Customized Solutions

We can tailor our systems to meet your specific needs and development methodology. In addition, our local service teams can provide training, service, troubleshooting, and maintenance to ensure return on investment.

Customizable and Robust Automation System

With AVL PUMA 2™ Production, the user can quickly and easily adapt the user interface and the test procedures to his tasks and needs without any programming knowledge. The automation includes a mechanism to check, compare and log any changes.

Testing Procedures

The AVL testbed supports a wide variety of tests:

  • Safety tests: Potential equalization, insulation resistance test, dielectric strength test, HV interlock, etc.
  • Functional and performance tests: BMS tests, housing/cooling integrity check, capacity check, DCIR tests, SOC checks, etc.

Multiple Battery Support

EOL test systems support multiple batteries to optimize footprint and energy consumption. Batteries can be tested independently for easy maintenance and flexibility on the production line.

portrait

Why develop the most powerful battery if you cant guarantee its quality and durability? At AVL, our mission is to cover the entire development process, from R&D to EOL, with efficient and reliable tools you can rely on."

– Matthieu Clauet, Department Manager, AVL List GmbH

AVL Production Testing Solutions – Brochure

Quality in Time.

Download
AVL E-Mobility Testing Solutions – Brochure

Tested and Trusted.

Download
AVL Battery TS™ EOL – Solution Sheet

Improve production efficiency and avoid costly recalls.

Download
production
Production Testing for E-Mobility

Explore our end-of-line test systems (TS) for production – for e-mobility applications such as batteries, e-axles, e-motors, inverters, and fuel cells.

key_visul_puma_2_production
AVL PUMA 2™ Production

AVL PUMA 2™ Production is our robust automation system designed for production testing of a range of e-mobility applications. 

battery testbed
Battery Testing Solutions

For battery (module/pack) testing, we offer complete test systems, stand-alone equipment, or even entire turnkey test labs.

rendering
E-Axle Production Testing

Based on years of experience in research and development, as well as production, we have developed AVL E-Axle TS™ Production. It provides End of Line (EOL) and Conformity of Production (COP) testing for electric drive applications, from passenger cars to high performance vehicles, as well as industrial applications.

Matthias Dank
Matthias Dank Returns to AVL and Joins the Executive Board

AVL List GmbH has appointed Matthias Dank as new board member and Executive Vice President (EVP). The top manager with international experience was previously at McLaren Applied, where he was Director of Motorsport.

Reimagining Motion
AVL Mobility Accelerates Ground, Air and Space Technology

Latest projects from Northrop Grumman and Eviation presented at CES

AVL Racetech H2 Engine
AVL RACETECH Builds Hydrogen Combustion Engine for Motorsport

AVL RACETECH, the motorsport department of AVL, presents the prototype of an innovative H2 internal combustion engine. The power unit is a compact, hydrogen-powered 2-liter turbo engine, with intelligent water injection, which achieves a totally new performance level. The first racing engine that AVL RACETECH is developing and building in-house.

Image_OpeningCeremony
AVL Opens New Hydrogen and Fuel Cell Test Center in Graz

Greater test capacities for innovative energy and propulsion solutions

Do you have questions or want to work with us?


Our experts are happy to help.

You are currently on the AVL Global Site. Click below if you would like to switch to