Driven by electrification and software integration, manufacturers are facing increasing system complexity, shorter development timelines and rising validation demands. At the same time, they must validate performance, efficiency, compliance and quality while minimizing prototype dependency and accelerating innovation.
Modern powertrain test systems must therefore handle a wide range of operating scenarios, from load cycle and durability testing to gear shift quality, start-stop functionality, recuperation strategies and the optimization of performance and efficiency. At the same time, growing volumes of measurement data and increasingly interconnected systems require synchronized data acquisition, advanced automation and efficient analysis capabilities.
Performance Testing for Light-Duty
AVL Powertrain TS™ Performance Light-Duty enables highly accurate and repeatable validation of 2WD and 4WD powertrains under realistic operating conditions. The modular test system combines advanced dynamometer technology, automation and virtual vehicle simulation to accelerate development, improve test efficiency and support accurate performance validation.
Key capabilities include:
- Flexible 2WD and 4WD configurations with highly dynamic dynamometers for precise load simulation and wheelbase adaptation
- AVL PUMA 2™ automation for synchronized control, monitoring and measurement data acquisition
- Integrated AVL Virtual Studio™ vehicle dynamics models for real-time calculation of virtual road loads and test scenarios
- High-performance battery emulators supporting electric powertrains with voltages of up to 1,000 V
- Integrated conditioning systems for fuel, oil, coolant and air to ensure reproducible operating conditions
Performance Testing for Heavy-Duty
AVL Powertrain TS™ Performance Heavy-Duty applications is designed for the development and validation of commercial vehicle and off-road powertrains under demanding operating conditions. Combining powerful load systems, virtual vehicle models and advanced automation, it enables realistic testing, efficient calibration and reliable validation throughout the entire development process.
Key capabilities include:
- Flexible 2WD and 4WD configurations for on-road and off-road powertrain applications
- Highly dynamic load systems for realistic simulation of road loads, working cycles and demanding operating conditions
- Integrated AVL Virtual Studio™ models for real-time simulation of vehicle dynamics and application-specific scenarios
- High-performance DC power sources supporting electrified heavy-duty powertrains with voltages of up to 1,200 V
- Automated and reproducible testing for durability validation, drivability assessment and transmission calibration
Accelerated Development
Reduce development loops and prototype dependency through frontloaded testing and advanced automation. Realistic load simulation and virtual vehicle models enable faster validation and earlier decision-making.
Reliable and Reproducible Results
Validate powertrain performance under controlled and repeatable operating conditions. Automated test execution and synchronized data acquisition ensure consistent and reliable results.
Realistic Performance Evaluation
Validate power, torque, acceleration, efficiency and drivability under realistic operating conditions. AVL Powertrain TS™ Performance enables highly representative testing across a wide range of applications.
Future-Ready Testing Platform
Support conventional, hybrid and electric powertrains on a single scalable platform. Modular architectures and advanced automation provide maximum flexibility for future development needs.
Reducing development time without compromising validation quality is one of the biggest challenges in modern powertrain engineering. AVL Powertrain TS™ Performance enables engineering teams to test earlier, faster and more efficiently under realistic operating conditions.”
– Christian Wooning, System Line Manager, AVL Deutschland GmbH
Realistic Vehicle Testing Under Controlled Conditions.
The AVL Vehicle Powertrain TS™ enables full-vehicle testing under realistic environmental and driving conditions. Wheel hub dynamometers simulate road loads with high precision and repeatability – even during dynamic driving maneuvers.
AVL PUMA 2™ is the global industry standard for testbed automation. It is suitable for electrified testbed types as well as for conventional test environments.
The AVL Customer Services organization consists of more than 700 service- and application engineers worldwide, operating from more than 50 locations. Our global footprint is your local benefit.
In this recording, Klaus Pfeiffer introduces AVLs latest test solutions for e-powertrain, e-axle and vehicle on e-powertrain.
In this free, 60-minute webinar, experts from AVL explain how to use optimized test systems to overcome the most significant e-axle and powertrain challenges and shorten development time.
Join our free webinar to learn how AVL leverages innovative methods for vehicle development and integration to cut testing time in half, move battery validation to the lab, and use AI strategies to save costs. Sign up now to discover more!