Vehicle testing is becoming significantly more complex. Electrified, hybrid and hydrogen powertrains introduce new validation requirements, while global emission standards continue to tighten. At the same time, development cycles are shortening – putting increasing pressure on test facilities to deliver accurate and compliant results faster than ever before.
To remain competitive, testbeds must ensure maximum utilization, reproducible data quality and the flexibility to support evolving propulsion concepts. A powerful and scalable automation and control system is therefore essential to meet today’s demands and future regulatory requirements.
Extended Testing Cycles
Due to the extended test cycles for electrified vehicles (discharging energy storage), efficient use of the testbed becomes even more important
EMC Testing
Growing system complexity and high-voltage architectures increase the importance of reliable, repeatable EMC validation.
NVH Testing
Noise emissions are becoming increasingly important in all vehicle classes and appropriate sound design is still essential
Automation of Endurance Testing
Shorter development timelines demand continuous, automated endurance testing to reduce manual effort and ensure traceability.
AVL Vehicle Testbed Automation and Control integrates measurement devices, simulation models, and control systems into a consistent automation environment. In combination with AVL ROADSIM chassis dynamometers, it enables precise axle synchronization and realistic vehicle behavior across all propulsion concepts, including conventional and fully electrified systems for motorcycles and heavy-duty trucks.
The system supports a wide range of applications, including emissions and energy consumption certification, performance and endurance testing, electromagnetic compatibility (EMC), noise, vibration, and harshness (NVH), and climatic validation. Automated workflows ensure efficient execution, reproducible results, and optimized testbed utilization.
When combined with AVL iGEM 2™, the solution expands to include a comprehensive certification environment. Long-term software maintenance contracts ensure continuous performance, stability, and lifecycle support.
Global Certification Confidence
The system supports worldwide certification standards and is proven in use by leading authorities such as CARB (US), KBA (GER) and TÜV. This ensures regulatory security and reliable approval processes.
Advanced
Quality Assurance
Automated quality assurance procedures verify test stand functionality according to defined specifications. This increases reproducibility, reduces errors and safeguards process quality.
Maximum
Testbed Utilization
Intuitive workflows, precise load control and extensive automation enable fast task execution and optimized resource usage. This increases productivity and shortens overall development timelines.
Workflow-Oriented User Interface
An intuitive interface designed for vehicle testbed operation. It guides operators through setup and execution, reducing rigging time and minimizing errors.
High Performance Control
Advanced control enables realistic road simulation. Precise distance behavior and axle synchronization ensure reproducible and reliable test results.
EMC Testing Capabilities
Integrated turntable control and velocity ramps support efficient EMC investigations. Synchronized data acquisition enables fast identification of load-related effects.
NVH Testing Precision
Accurate roller positioning and phase control ensure precise alignment and stable, repeatable NVH measurements.
Our systems fulfill all legally required quality procedures for chassis dynamometer certification and are approved by leading authorities worldwide, including CARB, KBA, TÜV and EPA. Built on AVL’s proven automation platform, which has been delivered more than 7,000 times, they ensure long-term security, the highest level of accuracy, and outstanding performance.
– Arnold Berger, Managing Director, AVL Zöllner GmbH
AVL Vehicle Testbed Automation and Control Solution Sheet
Vehicle Testbed Automation and Control
Advanced vehicle testing solutions for electric, hybrid and conventional vehicles – from chassis dynamometers and NVH to EMC and powertrain validation. Precise, automated and scalable systems.
AVL PUMA 2™ is the global industry standard for testbed automation. It is suitable for electrified testbed types as well as for conventional test environments.
AVL iGEM 2™ is our cutting-edge test automation solution for your energy and emission testing needs. It delivers high-quality data for certification and R&D testing.
With software maintenance, AVL ensures the value and stability of AVL software for the customer throughout the entire product life cycle
To meet the requirements for better air quality, industry must continue to improve the performance of traditional powertrains, as well as accelerate powertrain electrification.
Transform your e-mobility analysis with AVL CONCERTO 6™, featuring fast data access, AI-driven technologies, advanced visualizations and calculations, and auto-generated reports for superior performance and precise insights.