AVL Process Control Modules

A powerful selection of software modules to automate your testing process

Process Control Modules

The traceability of certification test results is more important than ever. This is due to factors such as increasingly stringent global energy and emission regulations placing greater demands on testing and validation.
In order to facilitate this traceability, it is fundamental that manufacturers employ strict processes for every task of the testing procedure.

Developed together with regulators and manufacturers, our Process Control Modules are designed to assist you in all necessary steps involved in the testing process and result evaluation.
Their functionalities range from controlling the soak area, to monitoring vehicle charging or managing your labs assets like calibration gas bottles. The modular selection of solutions allows you to choose the software that suits your testing needs best.

Process Control Software Visual

Legislation Compliance

Ensure legislations compliance by following the correct processes and providing traceability across your testing toolchain.

Efficient Use of Resources

By visualizing your labs processes, the software modules allow you to use your testing assets in a most efficient way.

Managing Testing Processes

Our Process Control Modules offer a centralized solution that allow you to stay on top of your labs processes.

The aim of our Process Control Modules is to help you to easily get an update of the currently ongoing processes in your lab. Featuring an easy integration with other AVL tools, the Process Control Modules offer a sophisticated way to organize and schedule your testing efforts. The modular approach makes it possible to integrate the modules that serve your specific testing needs.

Highlights include:

  • Web-based technology for device-independent access
  • Highest flexibility when integrating your own environment thanks to standardized interfaces
  • Centralized overview of your test field’s processes
Lab Management for Vehicle Process Overview


Our centralized solutions enable an easy management of your testfield assets.


Select the desired modules to fit your individual testing infrastructure and needs for an optimized operating efficiency.


Simple user interfaces and an intuitive tool handling make our Process Control Tools easy to integrate into your daily work.

AVL Charge Monitor

AVL Charge Monitor tracks and logs the charging information of vehicles in the soak area and assigns the charge data to the corresponding vehicle test report of AVL iGEM 2 for Vehicle Testing. The collected data can be enriched with additional information, like environmental data or charging event data.


AVL CALGAS 2 is a centralized solution for the management of gas bottles in all gas storage rooms in the test field. It optimizes the use of calibration gases throughout the workflow, managing complexity and driving down costs.

AVL Particle Scale

AVL ParticleScale fits ideally into the existing AVL automation system environment and leads the operator through the whole particle weighing process. Every filter runs through different states controlled by the AVL Particle Scale, beginning with preconditioning, and ending with the weighing of the loaded filters and its disposal.

Lab Management for Vehicle Process Overview
AVL Lab Management™ for Vehicle

Achieve process safety and higher efficiency with our modular and scalable Lab Management for Vehicle solution.

iGEM 2 Test Automation Solution
AVL iGEM 2™ Test Automation

AVL iGEM 2™ is our cutting-edge test automation solution for your energy and emission testing needs. It delivers high-quality data for certification and R&D testing.

Data Management With Data.CONNECT™

Meet the challenges of today and tomorrow with this modular data management solution for data harmonization, integration, search, exploration, and automated processing.

Vehicle 600x400
How to Achieve Process Safety and Higher Efficiency With Lab Management Software Solutions

Ever stricter vehicle conformity requirements and regulations as well as diverse powertrain technologies lead to a much higher workload on vehicle test environments. Therefore, optimizing testing infrastructure for maximum efficiency is of great importance.

AVL’s Integrated Testing Solution for World’s largest Net-Zero Emissions Lab

AVL has been awarded the contract to provide nearly all the software and hardware for light and heavy duty vehicle, engine, and powertrain testing at the new California Air Resources Board’s (CARB) lab in Riverside, California.

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