E-Motor Testing Solutions

Speed in perfection. With AVL e-motor testing solutions.
e-motor performance

The development time for e-drive systems is getting shorter and shorter. Different e-motor technologies such as Permanent Magnet Synchronous Motors (PMSM), Asynchronous Motors (ASM) or Electrically Excited Synchronous Motors (EESM), new inverter technologies such as Silicon Carbide (SiC), but also different powertrain concepts make the complexity of developing and testing modern e-drive systems obvious. AVL has a broad portfolio of dedicated e-motor test systems, software, tools and processes to test and validate these modern e-drive systems in the shortest time and with the highest quality standards.

The e-drive plays an important role in the satisfaction of drivers and passengers of electric vehicles, as it is the key to an exciting driving experience. To ensure this, modern e-drive systems are designed to be very compact with high power density and optimized for efficiency, performance and drivability. In addition, the e-drive system must meet stringent NVH requirements to ensure a comfortable driving experience, and must comply with strict EMC limits to ensure the safety of the vehicle. Finally, the robustness of the e-drive system must be ensured to meet the requirements of the system's lifetime.

rendering e-motor

We offer a complete portfolio of e-motor test systems (TS) in the areas of performance, NVH, EMC and durability, supporting you to develop e-drive systems with highest performance and highest quality standards.

Performance Test System

The AVL E-Motor TS™ Performance test system is the right choice to validate the design of any e-motor concepts. Additional software tools and specific measurement devices support you in order to tune your e-motor and analyze all e-motor functions. With help of a climatic chamber thermal investigations are possible as well. → Learn more

e-motor performance

Durability Test System

To ensure the lifetime of e-drive systems, our powerful AVL E-Motor TS™ Durability supports the validation of robustness in shortest time in order to keep the time to market goal. → Learn more

Production Test System

AVL End of Line, Quality Assurance and Conformity of Production test systems highly secure the production process and the quality of all your produced e-motors. From manual rigging to fully automatized E-Motor handling with robots our solutions cover takt time requirements of less than two minutes. → Learn more

rendering
nvh testbed

NVH Test System

We provide three different standard NVH TS solutions designed according the standard ISO3745. The high-end solution with less than 50 dB(A) noise level at 20.000 rpm is the first choice for premium customers. Also, a mobile version for usage in existing chambers is available in our portfolio. → Learn more

EMC Test System

To measure e-drive systems for their EMC emission or stress them with immunity tests, EMC test systems are necessary. We deliver our AVL E-Motor TS™ EMC either as a mobile or as a fixed version, both are designed according to the standard CISPR25. → Learn more

picture of mario propst

Our passion is to tune and optimize our e-motor testbeds, products and software tools and make them perfect not only for e-motor testing but also to push customers developments to get the best e-drive for their electric vehicle. With our wide portfolio existing of Performance, NVH, EMC, Durability, and Production Test Systems we deliver the right basis to reach that goal.”

– Mario Propst, System Line Manager E-Drive, AVL List GmbH

AVL E-Mobility Testing Solutions – Brochure

Tested and Trusted.

Download
AVL E-Motor Testing Solutions – Brochure

Validate e-motors of different types, speeds, and torques.

Download
AVL E-Motor TS™ Performance – Booklet

Optimum view of speed and torque.

Download
Success Story – “High Performance at Hitachi Astemo”

Innovative e-drive testing solutions from a single source.

Download
AVL Puma 2 e-motor
AVL PUMA 2™ E-Motor

The best-in-class automation system for e-motor testing.

Testbed Workstation
AVL PUMA 2™ Hardware

The perfect hardware for AVL’s leading automation system

AVL Cameo 5
AVL CAMEO 5™

AVL CAMEO 5™ unlocks a new maturity level of calibration and validation in automotive software testing. 

Customer Services
Customer Services for Testing Solutions

The AVL Customer Services organization consists of more than 700 service- and application engineers worldwide, operating from more than 50 locations. Our global footprint is your local benefit.

E-Motor EMC Test Systems
AVL E-Motor TS™ EMC

Validate the electromagnetic compatibility of your electric drive with our specialized test system. 

nvh testbed
AVL E-Motor TS™ NVH

Electrified propulsion systems are a growing part of modern transportation. The changing noise/sound landscape is increasingly demanding modern NVH engineering. At AVL, we have solutions and processes for optimizing the design and quality assurance of interior and exterior vehicle sound.

back to back
AVL E-Motor TS™ Durability

The AVL E-Motor TS™ Durability is a 4-quadrant e-motor durability test system, operational 24/7.

e-motor testbed
AVL E-Motor TS™ Performance

Optimum view of speed and torque. The test system for developing your unique e-drive.

  • Time reduction of the e-drive development process due to the optimized test systems and toolchain
     
  • Cost reduction thanks to advanced testing methodology
     
  • High-performance dyno: 20.000 rpm and 1.000 Nm (and optimized mechanics)
     
  • Improve results in less time for calibration tasks using online modeling and optimization of CAMEO 4™
Benefit

Thanks to our global e-drive experts, AVL has a holistic know-how in engineering and testing of modern e-motors and Inverters for any kind of electric vehicles. Many of these experts are located in our affiliates and global tech- and engineering centers for customer support and projects.

Welt red

15

years of experience with e-motor testbeds

> 300

e-motor test systems in use globally

Complete

portfolio, existing of performance-, NVH-, EMC-, durability- and EOL testbeds

45

Affiliates ensure global support

45

Global Tech- and Engineering centers

See what drives us and explore our latest developments
Matthias Dank
Matthias Dank Returns to AVL and Joins the Executive Board

AVL List GmbH has appointed Matthias Dank as new board member and Executive Vice President (EVP). The top manager with international experience was previously at McLaren Applied, where he was Director of Motorsport.

Reimagining Motion
AVL Mobility Accelerates Ground, Air and Space Technology

Latest projects from Northrop Grumman and Eviation presented at CES

AVL Racetech H2 Engine
AVL RACETECH Builds Hydrogen Combustion Engine for Motorsport

AVL RACETECH, the motorsport department of AVL, presents the prototype of an innovative H2 internal combustion engine. The power unit is a compact, hydrogen-powered 2-liter turbo engine, with intelligent water injection, which achieves a totally new performance level. The first racing engine that AVL RACETECH is developing and building in-house.

Image_OpeningCeremony
AVL Opens New Hydrogen and Fuel Cell Test Center in Graz

Greater test capacities for innovative energy and propulsion solutions

You are currently on the AVL Global Site. Click below if you would like to switch to